CENTURY ALUMINUM CO
For the period ended Dec 31, 2023. Filed Mar 15, 2024.
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FY2023 · Filed Mar 15, 2024
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(Note 9 Note 9. Shareholders' Equity
- Shareholders' Equity
Common Stock
As of December 31, 2023 and 2022, we had 195,000,000 shares of common stock, $0.01 cent par value, authorized under our Restated Certificate of Incorporation, of which 99,876,385 shares were issued and 92,689,864 shares were outstanding at December 31, 2023;99,510,499 shares were issued and 92,323,978 shares were outstanding at December 31, 2022.
The rights, preferences and privileges of holders of our common stock are subject to, and may be adversely affected by, the rights of the holders of shares of any series of our preferred stock which are currently outstanding, including our Series A Convertible Preferred Stock, or which we may designate and issue in the future.
Preferred Stock
As of December 31, 2023 and 2022, we had 5,000,000 shares of preferred stock, $0.01 cent par value per share, authorized under our Restated Certificate of Incorporation. Our Board of Directors may issue preferred stock in one or more series and determine for each series the dividend rights, conversion rights, voting rights, redemption rights, liquidation preferences, sinking fund terms and the number of shares constituting that series, as well as the designation thereof. Depending upon the terms of preferred stock established by our Board of Directors, any or all of the preferred stock could have preference over the common stock with respect to dividends and other distributions and upon the liquidation of Century. In addition, issuance of any shares of preferred stock with voting powers may dilute the voting power of the outstanding common stock.
Series A Convertible Preferred Stock
Shares Authorized and Outstanding. In 2008, we issued 160,000 shares of our Series A Convertible Preferred Stock. Glencore holds all of the issued and outstanding Series A Convertible Preferred Stock. At December 31, 2023 and December 31, 2022,52,284 shares and 53,854 shares were outstanding, respectively.
The issuance of common stock under our stock incentive programs, debt exchange transactions and any stock offering that excludes Glencore participation triggers anti-dilution provisions of the preferred stock agreement and results in the automatic conversion of Series A Convertible Preferred Stock shares into shares of common stock. The conversion of preferred to common shares is 100 shares of common for each share of preferred stock. Our Series A Convertible Preferred Stock has a par value of $0.01 per share.
Dividend Rights. So long as any shares of our Series A Convertible Preferred Stock are outstanding, we may not pay or declare any dividend or make any distribution upon or in respect of our common stock or any other capital stock ranking, on a parity with or junior to, the Series A Convertible Preferred Stock in respect of dividends or liquidation preference, unless we, at the same time, declare and pay a dividend or distribution on the shares of Series A Convertible Preferred Stock (a) in an amount equal to the amount such holders would receive if they were the holders of the number of shares of our common stock into which their shares of Series A Convertible Preferred Stock are convertible as of the record date fixed for such dividend or distribution, or (b) in the case of a dividend or distribution on other capital stock ranking on a parity with or junior to the Series A Convertible Preferred Stock in such amount and in such form as (based on the determination of holders of a majority of the Series A Convertible Preferred Stock) will preserve, without dilution, the economic position of the Series A Convertible Preferred Stock relative to such other capital stock.
Voting Rights. The Series A Convertible Preferred Stock has no voting rights for the election of directors or on other matters where the shares of common stock have voting rights. However, we may not change the powers, preferences, or rights given to the Series A Convertible Preferred Stock, or authorize, create or issue any additional shares of Series A Convertible Preferred Stock without the affirmative vote of the holders of a majority of the shares of Series A Convertible Preferred Stock then outstanding (voting separately as a class).
Liquidation Rights. Upon any liquidation, dissolution, or winding-up of Century, the holders of shares of Series A Convertible Preferred Stock are entitled to receive a preferential distribution of $0.01 per share out of the assets available for distribution. In addition, upon any liquidation, dissolution or winding-up of Century, if our assets are sufficient to make any distribution to the holders of the common stock, then the holders of shares of Series A Convertible Preferred Stock are also entitled to share ratably with the holders of common stock in the distribution of Century’s assets (as though the holders of Series A Convertible Preferred Stock were holders of that number of shares of common stock into which their shares of Series A Convertible Preferred Stock are convertible). However, the amount of any such distribution will be reduced by the amount of the preferential distribution received by the holders of the Series A Convertible Preferred Stock.
Transfer Restrictions. Glencore is prohibited from transferring shares of Series A Convertible Preferred Stock to any party other than an affiliate who agrees to become bound by certain agreements associated with these shares.
Automatic Conversion. The Series A Convertible Preferred Stock automatically converts, without any further act of Century or any holders of Series A Convertible Preferred Stock, into shares of common stock, at a conversion ratio of 100 shares of common stock for each share of Series A Convertible Preferred Stock, upon the occurrence of any of the following automatic conversion events:
If we sell or issue shares of common stock or any other stock that votes generally with our common stock, or the occurrence of any other event, including a sale, transfer or other disposition of common stock by Glencore, as a result of which the percentage of voting stock held by Glencore decreases, an amount of Series A Convertible Preferred Stock will convert to common stock to restore Glencore to its previous ownership percentage;
If shares of Series A Convertible Preferred Stock are transferred to an entity that is not an affiliate of Glencore, such shares of Series A Convertible Preferred Stock will convert to shares of our common stock, provided that such transfers may only be made pursuant to an effective registration statement;
Upon a sale of Series A Convertible Preferred Stock by Glencore in a Rule 144 transaction in which the shares of Series A Convertible Preferred Stock and our common stock issuable upon the conversion thereof are not directed to any purchaser, such shares of Series A Convertible Preferred Stock sold will convert to shares of our common stock; and
Immediately prior to and conditioned upon the consummation of a merger, reorganization or consolidation to which we are a party or a sale, abandonment, transfer, lease, license, mortgage, exchange or other disposition of all or substantially all of our property or assets, in one or a series of transactions where, in any such case, all of our common stock would be converted into the right to receive, or exchanged for, cash and/or securities, other than any transaction in which the Series A Convertible Preferred Stock will be redeemed.
Optional Conversion. Glencore has the option to convert the Series A Convertible Preferred Stock in a tender offer or exchange offer, at the same conversion ratio as above, in which a majority of the outstanding shares of our common stock have been tendered by the holders thereof and not duly withdrawn at the expiration time of such tender or exchange offer, so long as the Series A Convertible Preferred Stock is tendered or exchanged in such offer.
Stock Combinations–Adjustments. If, at any time while the Series A Convertible Preferred Stock is outstanding, Century combines outstanding common stock into a smaller number of shares, then the number of shares of common stock issuable on conversion of each share of Series A Convertible Preferred Stock will be decreased in proportion to such decrease in the aggregate number of shares of common stock outstanding.
Redemptions or Repurchases of Common Stock. We may not redeem or repurchase our common stock unless we redeem or repurchase, or otherwise make a payment on, a pro-rata number of shares of the Series A Convertible Preferred Stock. These restrictions do not apply to our open market repurchases or our repurchases pursuant to our employee benefit plans.
Right of Redemption. The Series A Convertible Preferred Stock will be redeemed by Century if any of the following events occur (at a redemption price based on the trading price of our common stock prior to the announcement of such event) and Glencore votes its shares of our common stock in opposition to such events:
We propose a merger, reorganization or consolidation, sale, abandonment, transfer, lease, license, mortgage, exchange or other disposition of all or substantially all of our property or assets where any of our common stock would be converted into the right to receive, or exchanged for, assets other than cash and/or securities traded on a national stock exchange or that are otherwise readily marketable, or
We propose to dissolve and wind up operations and any assets, other than cash and/or securities traded on a national stock exchange or that are otherwise readily marketable, are to be distributed to the holders of our common stock.
Stock Repurchase Program
In 2011, our Board of Directors authorized a $60.0 million stock repurchase program and during the first quarter of 2015, our Board of Directors increased the size of the program by $70.0 million. Under the program, Century is authorized to repurchase up to $130.0 million of our outstanding shares of common stock, from time to time, on the open market at prevailing market prices, in block trades or otherwise. The timing and amount of any shares repurchased will be determined by our management based on its evaluation of market conditions, the trading price of our common stock and other factors. The stock repurchase program may be suspended or discontinued at any time.
Shares of common stock repurchased are recorded at cost as treasury stock and result in a reduction of shareholders’ equity in the consolidated balance sheets. From time to time, treasury shares may be reissued as contributions to our employee benefit plans and for the conversion of preferred stock. When shares are reissued, we use an average cost method for determining cost. The difference between the cost of the shares and the reissuance price is added to or deducted from additional paid-in capital.
Through December 31, 2023, we repurchased 7,186,521 shares of common stock for an aggregate purchase price of $86.3 million. We have madeno repurchases since April 2015 and have approximately $43.7 million remaining under the repurchase program authorization as of December 31, 2023.
- Inventories
Inventories, at December 31, consist of the following:
| 2023 | 2022 | |
|---|---|---|
| Raw materials | $162.5 | $64.9 |
| Work-in-process | 42.9 | 46.0 |
| Finished goods | 46.3 | 58.0 |
| Operating and other supplies | 225.3 | 229.9 |
| Inventories | $477.0 | $398.8 |
- Property, Plant and Equipment
Property, plant and equipment, at December 31, consist of the following:
| 2023 | 2022 | |
|---|---|---|
| Land and improvements | $105.1 | $39.8 |
| Mineral Reserves | 57.6 | — |
| Buildings and improvements | 328.8 | 305.7 |
| Machinery and equipment | 1,580.7 | 1,495.3 |
| Construction in progress | 160.3 | 59.0 |
| 2,232.5 | 1,899.8 | |
| Less accumulated depreciation, amortization and depletion | (1,228.3) | (1,155.4) |
| Property, plant and equipment - net | $1,004.2 | $744.4 |
For the years ended December 31, 2023, 2022 and 2021, we recorded depreciation, amortization and depletion expense of $74.7 million, $73.4 million, and $82.6 million, respectively.
- Accumulated Other Comprehensive Loss ("AOCL")
| Components of AOCL | 2023 | 2022 |
|---|---|---|
| Defined benefit plan liabilities | $(101.8) | $(98.0) |
| Unrealized gain on financial instruments | 1.6 | 1.7 |
| Other comprehensive loss before income tax effect | (100.2) | (96.3) |
| Income tax effect(1) | 2.3 | 2.3 |
| Accumulated other comprehensive loss | $(97.9) | $(94.0) |
(1)The allocation of the income tax effect to the components of other comprehensive loss is as follows:
| 2023 | 2022 | |
|---|---|---|
| Defined benefit plan liabilities | $2.6 | $2.6 |
| Unrealized loss on financial instruments | (0.3) | (0.3) |
The following table summarizes the changes in the accumulated balances for each component of AOCL:
| Defined benefit plan and other postretirement liabilities | Unrealized gain (loss) on financial instruments | Total, net of tax | |
|---|---|---|---|
| Balance, December 31, 2020 | $(120.6) | $1.8 | $(118.8) |
| Other comprehensive income (loss) before reclassifications | 31.6 | — | 31.6 |
| Net amount reclassified to net income (loss) | 5.0 | (0.1) | 4.9 |
| Balance, December 31, 2021 | (84.0) | 1.7 | (82.3) |
| Other comprehensive income (loss) before reclassifications | (5.9) | — | (5.9) |
| Net amount reclassified to net income (loss) | (5.7) | (0.1) | (5.8) |
| Balance, December 31, 2022 | (95.6) | 1.6 | (94.0) |
| Other comprehensive income (loss) before reclassifications | (10.1) | — | (10.1) |
| Net amount reclassified to net income (loss) | 6.3 | (0.1) | 6.2 |
| Balance, December 31, 2023 | $(99.4) | $1.5 | $(97.9) |
Reclassifications out of AOCL were included in the consolidated statements of operations as follows:
| Year Ended December 31, | ||||
|---|---|---|---|---|
| AOCL Components | Location | 2023 | 2022 | 2021 |
| Defined benefit plan and other postretirement liabilities | Cost of goods sold | $(1.0) | $3.5 | $26.8 |
| Other income, net | — | (8.9) | — | |
| Selling, general and administrative expenses | (0.2) | 3.3 | 2.9 | |
| Other operating expense (income), net | (2.6) | (9.0) | 7.3 | |
| Income tax expense | — | (0.3) | (0.4) | |
| Net of tax | $(3.8) | $(11.4) | $36.6 | |
| Gain (loss) on financial instruments | Cost of goods sold | $(0.1) | $(0.2) | $(0.1) |
| Income tax effect | $— | (0.1) | 0.0 | |
| Net of tax | $(0.1) | $(0.3) | $(0.1) | |
- Pension and Other Postretirement Benefits
Pension Benefits
We maintain noncontributory defined benefit pension plans for certain domestic hourly and salaried employees. For the eligible domestic salaried employees, plan benefits are based primarily on years of service and average compensation during the later years of employment. For hourly employees, plan benefits are based primarily on a formula that provides a specific benefit for each year of service. Our funding policy is to contribute amounts based upon actuarial and economic assumptions designed to achieve adequate funding of the projected benefit obligations and to meet the minimum funding requirements of the Employee Retirement Income Security Act of 1974 ("ERISA"). In addition, we maintain the supplemental executive retirement benefit ("SERB") plan for certain current and former executive officers, which is frozen to future accruals.
Other Postretirement Benefits ("OPEB")
In addition to providing pension benefits, we provide certain healthcare and life insurance benefits for certain domestic retired employees. We accrue the estimated cost of providing postretirement benefits during the working careers of those employees who could become eligible for such benefits when they retire. We fund these benefits as the retirees submit claims.
Retiree medical welfare changes
Under the current Hawesville labor agreement, employees who retire during the term of the labor agreement have been divided into sub-groups based on attributes such as Medicare eligibility, hire date, age and years of service. Levels of benefits are defined for the sub-groups and range from no substantive change from the benefits provided under the previous labor agreement to replacement of the defined retiree medical benefit program with individual health reimbursement accounts for each eligible participant. The health reimbursement accounts are funded based on established rates per hour worked by each eligible participant. Eligible participants will be able to withdraw from their health reimbursement accounts to fund their own retiree medical coverage.
During 2017, the Company amended its non-union retiree medical and life insurance benefits to align the Company’s benefits with the market and achieve a uniform retiree medical benefit design across the Company’s U.S. locations. Effective January 1, 2018, non-union retiree medical and life insurance benefits are restricted to current participants who meet the eligibility criteria as of January 1, 2018. Additionally, effective January 1, 2019, Century no longer administers non-union retiree medical, prescription drug, dental, or vision benefits and instead makes fixed health reimbursement account contributions.
Obligation and Funded Status
The change in benefit obligation and change in plan assets as of December 31 are as follows:
| Pension | OPEB | |||
|---|---|---|---|---|
| 2023 | 2022 | 2023 | 2022 | |
| Change in benefit obligation: | ||||
| Benefit obligation at beginning of year | $263.0 | $360.1 | $73.7 | $99.6 |
| Service cost | 2.4 | 4.3 | 0.1 | 0.2 |
| Interest cost | 14.0 | 10.3 | 3.8 | 2.9 |
| Plan amendments | 1.1 | — | — | — |
| Actuarial (gain) loss | 10.1 | (87.7) | 4.5 | (23.2) |
| Medicare Part D | — | — | 0.3 | 0.2 |
| Benefits paid | (18.8) | (24.0) | (6.7) | (6.1) |
| Curtailment | — | — | — | 0.1 |
| Benefit obligation at end of year | $271.8 | $263.0 | $75.7 | $73.7 |
The increases in both the defined benefit plans' and OPEB plans' benefit obligation were mainly driven by the interest cost and actuarial losses in 2023, which were primarily attributable to the increases in the discount rates from fiscal year 2022 to 2023.
| Pension | OPEB | |||
|---|---|---|---|---|
| 2023 | 2022 | 2023 | 2022 | |
| Change in plan assets: | ||||
| Fair value of plan assets at beginning of year | $216.6 | $329.7 | $— | $— |
| Actual return on plan assets | 20.7 | (93.3) | — | — |
| Employer contributions | 6.3 | 4.2 | 6.4 | 5.9 |
| Medicare Part D subsidy received | — | — | 0.3 | 0.2 |
| Benefits paid | (18.8) | (24.0) | (6.7) | (6.1) |
| Fair value of assets at end of year | $224.8 | $216.6 | $— | $— |
The change in actual return on plan assets in 2023 was primarily attributable to fluctuations in market prices during the year.
| Pension | OPEB | |||
|---|---|---|---|---|
| 2023 | 2022 | 2023 | 2022 | |
| Funded status of plans: | ||||
| Funded status | $(46.9) | $(46.3) | $(75.7) | $(73.7) |
| Amounts recognized in the Consolidated Balance Sheets: | ||||
| Current liabilities | (1.8) | (1.8) | (6.5) | (6.1) |
| Non-current liabilities | (45.1) | (44.5) | (69.2) | (67.6) |
| Net amount recognized | $(46.9) | $(46.3) | $(75.7) | $(73.7) |
| Amounts recognized in accumulated other comprehensive loss (pre-tax): | ||||
| Net loss | $85.2 | $86.7 | $14.8 | $10.4 |
| Prior service cost (benefit) | 1.8 | 0.8 | — | — |
| Total | $87.0 | $87.5 | $14.8 | $10.4 |
Pension Plans That Are Not Fully Funded
At December 31, 2023, the projected benefit obligation, accumulated benefit obligation and fair value of plan assets for the pension plans with accumulated benefit obligations in excess of plan assets were $271.8 million, $267.6 million, and $224.8 million, respectively.
At December 31, 2022, the projected benefit obligation, accumulated benefit obligation and fair value of plan assets for the pension plans with accumulated benefit obligations in excess of plan assets were $263.0 million, $258.8 million and $216.6 million, respectively.
Components of net periodic benefit cost and other amounts recognized in other comprehensive loss:
Net Periodic Benefit Cost:
| Year Ended December 31, | ||||||
|---|---|---|---|---|---|---|
| Pension | OPEB | |||||
| 2023 | 2022 | 2021 | 2023 | 2022 | 2021 | |
| Service cost | $2.4 | $4.3 | $4.7 | $0.1 | $0.2 | $0.2 |
| Interest cost | 14.0 | 10.3 | 9.6 | 3.8 | 2.9 | 2.4 |
| Expected return on plan assets | (15.1) | (23.5) | (22.4) | — | — | — |
| Amortization of prior service costs | 0.1 | 0.1 | 0.1 | — | (1.3) | (3.2) |
| Amortization of net loss | 6.0 | 3.5 | 6.1 | 0.2 | 1.3 | 2.3 |
| Net periodic benefit cost | 7.4 | (5.3) | (1.9) | 4.1 | 3.1 | 1.7 |
| Curtailment benefit (1) | — | — | — | — | (8.9) | — |
| Total benefit cost | $7.4 | $(5.3) | $(1.9) | $4.1 | $(5.8) | $1.7 |
(1)During 2022, we re-measured certain other postretirement benefits triggered by the Hawesville smelter curtailment, leading to a non-cash OPEB curtailment benefit totaling $8.9 million for the year ended December 31, 2022.
Other changes in Plan Assets and Benefit Obligations Recognized in Other Comprehensive Loss (pre-tax):
| Year Ended December 31, | ||||
|---|---|---|---|---|
| Pension | OPEB | |||
| 2023 | 2022 | 2023 | 2022 | |
| Net loss (gain) | $4.4 | $29.0 | $4.5 | $(23.1) |
| Prior service cost (benefit) | 1.2 | — | — | — |
| Amortization of net loss, including recognition due to settlement | (6.0) | (3.5) | (0.2) | (1.4) |
| Amortization of prior service (cost) benefit, including curtailment | (0.1) | (0.1) | — | 10.3 |
| Total amount recognized in other comprehensive loss | (0.5) | 25.4 | 4.3 | (14.2) |
| Net periodic benefit cost | 7.4 | (5.3) | 4.1 | (5.8) |
| Total recognized in net periodic benefit cost and other comprehensive loss | $6.9 | $20.1 | $8.4 | $(20.0) |
Weighted average assumptions used to determine benefit obligations at December 31:
| Pension | OPEB | |||
|---|---|---|---|---|
| 2023 | 2022 | 2023 | 2022 | |
| Discount rate (1) | 5.19% | 5.50% | 5.19% | 5.57% |
| Rate of compensation increase (2) | 3.5% | 4%/3.5% | 3.5% | 4%/3.5% |
| Measurement date | 12/31/2023 | 12/31/2022 | 12/31/2023 | 12/31/2022 |
Weighted average assumptions used to determine net periodic benefit cost for the years ended December 31:
| Pension | OPEB | |||||
|---|---|---|---|---|---|---|
| 2023 | 2022 | 2021 | 2023 | 2022 | 2021 | |
| Measurement date | 12/31/2022 | 12/31/2021 | 12/31/2020 | 12/31/2022 | 12/31/2021 | 12/31/2020 |
| Fiscal year end | 12/31/2023 | 12/31/2022 | 12/31/2021 | 12/31/2023 | 12/31/2022 | 12/31/2021 |
| Discount rate (1) | 5.50% | 2.94% | 2.77% | 5.57% | 2.64% | 1.89% |
| Rate of compensation increase (2) | 4%/3.5% | 3%/3.5% | 3%/3.5% | 4%/3.5% | 3%/3.5% | 3%/3.5% |
| Expected return on plan assets (3) | 7.25% | 7.25% | 7.25% | —% | —% | —% |
(1)We use the Ryan Above Median Yield Curve to determine the discount rate.
(2)For 2023, the rate of compensation increase is 4.0% per year for the first year and 3.5% per year thereafter. For 2022 and 2021, the rate of compensation increase is 3.0% per year for the first year and 3.5% per year thereafter.
(3)The rate for each of our defined benefit plans was selected by taking into account our expected asset mix and is based on historical performance as well as expected future rates of return on plan assets.
For measurement purposes, medical cost inflation is initially estimated to be 7.0%, and 6.5% for pre- and post-65 participants, respectively, declining to 4.5% over ten years and continuing thereafter.
Benefit Plan Assets
Pension Plan Investment Strategy and Policy
The Pension Plans’ assets are invested in a prudent manner for the exclusive purpose of providing benefits to participants.
Other objectives are to:
Provide a total return that, over the long term, provides sufficient assets to fund the pension plan liabilities subject to a level of risk, contributions and pension expense deemed appropriate by the company.
Minimize, where possible, pension expense volatility, and inclusion of liability driven investing as an investment strategy when appropriate. As the funding ratio improves, the objectives will evolve to minimize the funded status volatility.
Diversify investments within asset classes to reduce the impact of losses in single investments.
The assets of the Pension Plans are invested in compliance with ERISA, as amended, and any subsequent applicable regulations and laws.
Performance
Our performance objective is to outperform the return of weighing passive investment alternatives by the policy target allocations after fees at a comparable level of risk. This investment objective is expected to be achieved over the long term and is measured over rolling multi-year periods. Peer-relative performance comparisons will also be considered especially when performance deviates meaningfully from market indexes. Investment objectives for each asset class are included below.
Asset Allocation Policy
Asset allocation policy is the principal method for achieving the Pension Plans' investment objectives stated above. The Pension Plans’ weighted average long-term strategic asset allocation policy targets are as follows:
| Pension Plan Asset Allocation | |||
|---|---|---|---|
| 2023 Target | December 31, 2023 | December 31, 2022 | |
| Return seeking assets: | |||
| Global equity | 50% | 44% | 46% |
| Diversified credit | 15% | 15% | 19% |
| Real assets | 10% | 10% | 14% |
| Liability hedging assets | 25% | 28% | 21% |
| Cash | —% | 3% | —% |
| 100% | 100% | 100% | |
Global equities are held for their long-term expected return premium over fixed income investments and inflation. Fixed income is held for diversification relative to equities, and as a hedging instrument to interest rate volatility for the pension obligation. Diversified Credit and Real Assets are held for diversification relative to equities and for income generation.
The strategic role of global equities is to:
Provide higher expected returns of the major asset classes.
Maintain a diversified exposure within global stock markets through the use of multi-manager portfolio strategies.
The strategic role of fixed income is to:
Diversify the Pension Plans’ equity exposure by investing in fixed income securities that exhibit a low correlation to equities, thereby lowering the overall return volatility of the entire investment portfolio.
Maintain a diversified exposure within the U.S. fixed income market through the use of portfolio strategies targeting treasury bond exposures.
Hedge the interest rate risk of the pension obligation by investing in securities that target a similar duration to the pension obligation cash flows.
The strategic role of diversified credit is to:
Diversify the Pension Plans’ equity exposure by investing in alternative credit securities that exhibit a low correlation to equities, thereby lowering the overall return volatility of the entire investment portfolio.
Maintain a diversified exposure within the alternative credit markets through the use of multi-manager portfolio strategies targeting, but not limited to, securitized credit, high yield securities, and emerging market debt.
Achieve returns in excess of passive indexes through the use of active investment managers and strategies.
The strategic role of real assets is to:
Diversify the Pension Plans’ equity exposure by investing in real assets that exhibit a low correlation to equities, thereby lowering the overall return volatility of the entire investment portfolio.
Maintain a diversified exposure within the real asset markets through the use of multi-manager portfolio strategies targeting listed and unlisted exposures.
Achieve returns in excess of passive indexes through the use of active investment managers and strategies.
The long-term strategic asset allocation policy is reviewed regularly or whenever significant changes occur to Century’s or the Pension Plans' financial position and liabilities.
Fair Value Measurements of Pension Plan assets
The following table sets forth by level the fair value hierarchy our Pension Plans' assets. These assets are classified in their entirety based on the lowest level of input that is significant to the fair value measurement. Our assessment of the significance of a particular input to the fair value measurement requires judgment, and may affect the valuation of fair value assets and liabilities and the placement within the fair value hierarchy levels.
As more fully described within Note 7. Fair Value Measurements, the Company uses a three-level fair value hierarchy that prioritizes the inputs used to measure fair values. The fair value hierarchy provides transparency regarding the inputs we use to measure fair value. We categorize each fair value measurement in its entirety into the following three levels, based on the lowest level input that is significant to the entire measurement:
Level 1 Inputs – quoted prices (unadjusted) in active markets for identical assets or liabilities that the reporting entity can access at the measurement date.
Level 2 Inputs – inputs other than quoted prices included within Level 1 that are observable for the asset or liability, either directly or indirectly.
Level 3 Inputs – unobservable inputs for the asset or liability.
The following summarizes the Company’s Pension Plans' assets fair value by asset category:
| As of December 31, 2023 | Level 1 | Level 2 | Level 3 | Assets measured at NAV | Total |
|---|---|---|---|---|---|
| Cash and cash equivalents | $— | $— | $— | $4.6 | $4.6 |
| Global Equity | — | — | — | 100.0 | 100.0 |
| Diversified Credit | — | — | — | 34.7 | 34.7 |
| Real Assets | — | — | — | 22.8 | 22.8 |
| Liability hedging assets | — | — | — | 62.7 | 62.7 |
| Total plan assets fair value | $— | $— | $— | $224.8 | $224.8 |
| Cash and cash equivalents | $— | $— | $— | $1.3 | $1.3 |
| Global Equity | — | — | — | 99.0 | 99.0 |
| Diversified Credit | — | — | — | 40.1 | 40.1 |
| Real Assets | — | — | — | 30.4 | 30.4 |
| Liability hedging assets | — | — | — | 45.8 | 45.8 |
| Total plan assets fair value | $— | $— | $— | $216.6 | $216.6 |
Our Pension Plans’ assets are held in certain commingled funds and group trusts which do not have publicly quoted prices. The fair value of the commingled funds and group trusts is based on NAV of the underlying investments. The fair value of the underlying investments held by the commingled funds, separate accounts and common collective trusts is generally based on quoted prices in active markets. Though the Company believes the methods used to estimate fair value are consistent with those used by other market participants, the use of other methods or assumptions could result in a different estimate of fair value.
Our other postretirement benefit plans are unfunded. We fund these benefits as the retirees submit claims.
Pension and OPEB Cash Flows
During 2023 and 2022, we made contributions of approximately $6.3 million and $4.2 million, respectively, to the qualified defined benefit and SERB plans we sponsor and $6.4 million and $5.9 million, respectively, to the other postretirement benefit plans.
We expect to make the following contributions for 2024:
| 2024 | |
|---|---|
| Expected pension plan contributions | $4.5 |
| Expected OPEB benefits payments | 6.5 |
Estimated Future Benefit Payments
The following table provides the estimated future benefit payments for the pension and other postretirement benefit plans:
| Pension Benefits · OPEB Benefits | ||
|---|---|---|
| 2024 | $19.2 | $6.5 |
| 2025 | 19.4 | 6.4 |
| 2026 | 19.5 | 6.4 |
| 2027 | 19.3 | 6.4 |
| 2028 | 19.5 | 6.2 |
| 2029 – 2033 | 95.9 | 29.1 |
Participation in Multi-employer Pension Plans
The union-represented employees at Hawesville are part of a United Steel, Paper and Forestry, Rubber, Manufacturing, Energy, Allied Industrial and Service Workers International Union ("USWA") sponsored multi-employer plan. Our contributions to the plan are determined at a fixed rate per hour worked. Currently, we do not have any plans to withdraw from or curtail participation in this plan. The risks of participating in a multi-employer plan are different from single-employer plans in the following respects:
Assets contributed to the multi-employer plan by one employer may be used to provide benefits to employees of other participating employers.
If a participating employer stops contributing to the plan, the unfunded obligations of the plan may be borne by the remaining participating employers.
If a participating employer chooses to stop participating in a multi-employer plan, the employer may be required to pay the plan an amount based on the underfunded status of the plan, referred to as a withdrawal liability.
Century’s participation in the plan for the year ended December 31, 2023, is outlined in the table below.
| Fund | Steelworkers Pension Trust |
|---|---|
| EIN / PN | 23-6648508 / 499 |
| Pension Protection Act Zone Status 2022 (1) | Green |
| Pension Protection Act Zone Status 2021 (1) | Green |
| Subject to Financial Improvement/Rehabilitation Plan (2) | No |
| Contributions of Century Aluminum 2023 | $0.2 |
| Contributions of Century Aluminum 2022 | $1.6 |
| Contributions of Century Aluminum 2021 | $1.7 |
| Withdrawal from Plan Probable | No |
| Surcharge Imposed | No |
| Expiration Date of Collective Bargaining Agreement (2) | March 31, 2026 |
(1)The most recent Pension Protection Act zone status available in 2023 and 2022 is for the plan's year-end December 31, 2022 and December 31, 2021, respectively. The zone status is based on information that Century received from the plan as well as publicly available information per the Department of Labor and is certified by the plan’s actuary. Among other factors, plans in the green zone are at least 80 percent funded.
(2)The “Subject to Financial Improvement / Rehabilitation Plan” column indicates plans for which a financial improvement plan (FIP) or a rehabilitation plan (RP) is either pending or has been implemented. The last column lists the expiration date(s) of the collective-bargaining agreement(s) to which the plans are subject.
Century 401(k) Plans
We sponsor a tax-deferred savings plan under which eligible domestic employees may elect to contribute specified percentages of their compensation with Century. We match a portion of participants' contributions to the savings plan. Employee and matching contributions are considered fully vested immediately upon participation in the plan. Concurrent with the 2014 amendment to the Salaried Pension Plan that eliminated future accruals for participants who are under age 50 as of January 1, 2015 and closed the plan to new entrants, the Company increased the proportional match of contributions made to those affected by the amendment. The expense related to the plan was $5.8 million, $6.0 million, and $5.3 million for 2023, 2022, and 2021, respectively.
- Share-based Compensation
Amended and Restated Stock Incentive Plan. Under our Amended and Restated Stock Incentive Plan (the "Stock Incentive Plan") we award service-based and performance-based share awards and nonqualified stock options to our salaried officers, non-employee directors, and other key employees. Our service-based and performance-based share awards typically vest over a period ofthree years from the date of grant, provided that the recipient is still our employee at the time of vesting. Our independent non-employee directors receive annual grants of service-based share awards that typically vest following 12 months of service. The Stock Incentive Plan has 12,900,000 shares authorized for issuance with approximately 3,659,885 shares remaining at December 31, 2023.
Long-Term Incentive Plan. We also grant annual long-term incentive awards under our Amended and Restated Long-Term Incentive Plan (the "LTIP"). The LTIP is designed to provide senior-level employees the opportunity to earn long-term incentive awards through the achievement of performance goals and to align compensation with the interests of our stockholders. This is achieved by linking compensation to share price appreciation and total stockholder return over a multi-year period. Awards made under the LTIP are granted subject to the Stock Incentive Plan to the extent the award is deliverable in stock. We providetwo types of LTIP awards: restricted stock units ("RSU") and performance stock units ("PSU").
RSUs are stock-settled awards which do not contain any performance-based vesting requirements. PSUs can be settled in cash or stock and vest based on the achievement of pre-determined performance metrics at the discretion of the Board. Our PSU liability was approximately $3.3 million and $1.7 million as of December 31, 2023 and 2022, respectively. Both the PSUs and RSUs vest, in their entirety, after three years.
| Service-based share awards | Number |
|---|---|
| Outstanding at January 1, 2023 | 739,356 |
| Granted | 766,929 |
| Vested | (293,404) |
| Forfeited | (56,107) |
| Outstanding at December 31, 2023 | 1,156,774 |
| Performance-based share awards | Number |
| Outstanding at January 1, 2023 | 444,056 |
| Granted | 407,808 |
| Vested | (45,605) |
| Forfeited | (203,695) |
| Outstanding at December 31, 2023 | 602,564 |
| Year ended December 31, | |||
|---|---|---|---|
| Service-based share awards | 2023 | 2022 | 2021 |
| Weighted average per share fair value of service-based share grants | $12.58 | $17.30 | $9.97 |
Fair Value Measurement of Share-Based Compensation Awards. We estimate the fair value of each stock option award using the Black-Scholes model on the date of grant. Our last grant of stock options, awarded in 2009, expired in May 2019. We have not granted any stock options since 2009. For our service-based awards, fair value is equal to the closing stock price on the date of grant. For our performance-based awards, fair value is equal to the closing stock price at each reporting period end.
The following table summarizes the compensation cost recognized for the years ended December 31, 2023, 2022 and 2021 for all service-based and performance-based share awards. The compensation cost is included as part of selling, general and administrative expenses in our Consolidated Statements of Operations.
| Year ended December 31, | |||
|---|---|---|---|
| 2023 | 2022 | 2021 | |
| Share-based compensation (benefit) expense reported: | |||
| Performance-based share (benefit) expense | $2.0 | $(5.0) | $12.5 |
| Service-based share expense | 4.6 | 4.4 | 8.3 |
| Total share-based compensation (benefit) expense before income tax | 6.6 | (0.6) | 20.8 |
| Income tax | — | — | — |
| Total share-based compensation (benefit) expense, net of income tax | $6.6 | $(0.6) | $20.8 |
No share-based compensation cost was capitalized during these periods and there were no significant modifications of any share-based awards in 2023, 2022 and 2021. As of December 31, 2023, we had unrecognized compensation cost of $10.4 million before taxes. This cost will be recognized over a weighted average period of 1.8 years.
- Earnings Per Share
Basic EPS amounts are calculated by dividing net income (loss) allocated to common stockholders by the weighted average number of common shares outstanding. Diluted EPS amounts assume the issuance of common stock for all potentially dilutive common shares outstanding.
The following table shows the basic and diluted earnings (loss) per share for 2023, 2022, and 2021:
| For the year ended December 31, 2023 | |||
|---|---|---|---|
| Net Loss | Shares (in millions) | Per Share | |
| Net loss attributable to Century stockholders | $(43.1) | ||
| Amount allocated to common stockholders | 100% | ||
| Basic and Diluted EPS:(1) | $(43.1) | 92.4 | $(0.47) |
| For the year ended December 31, 2022 | |||
|---|---|---|---|
| Net Loss | Shares (in millions) | Per Share | |
| Net loss attributable to Century stockholders | $(14.1) | ||
| Amount allocated to common stockholders | 100% | ||
| Basic and Diluted EPS:(1) | $(14.1) | 91.4 | $(0.15) |
| For the year ended December 31, 2021 | |||
|---|---|---|---|
| Net Loss | Shares (in millions) | Per Share | |
| Net loss attributable to Century stockholders | $(167.1) | ||
| Amount allocated to common stockholders | 100% | ||
| Basic and Diluted EPS:(1) | $(167.1) | 90.2 | $(1.85) |
| Securities excluded from the calculation of diluted EPS (in millions)(1): | 2023 | 2022 | 2021 |
|---|---|---|---|
| Share-based compensation | 1.0 | 1.7 | 2.7 |
| Convertible preferred shares | 5.4 | 5.8 | 6.3 |
| Convertible senior notes | 4.6 | 4.6 | 4.8 |
(1)In periods when we report a net loss, all share-based compensation awards, convertible preferred shares and convertible senior notes are excluded from the calculation of diluted weighted average shares outstanding because of their anti-dilutive effect on earnings (loss) per share.
- Income Taxes
The components of pre-tax book income (loss) consist of the following:
| Year Ended December 31, | |||
|---|---|---|---|
| 2023 | 2022 | 2021 | |
| U.S. | $78.0 | $(193.6) | $(250.5) |
| Foreign | (144.8) | 227.0 | 52.9 |
| Total | $(66.8) | $33.4 | $(197.6) |
Significant components of income tax expense consist of the following:
| Year Ended December 31, | |||
|---|---|---|---|
| 2023 | 2022 | 2021 | |
| Current: | |||
| U.S. federal current expense (benefit) | $0.5 | $— | $— |
| State current expense (benefit) | — | 0.2 | — |
| Foreign current expense (benefit) | 15.8 | 4.0 | 0.1 |
| Total current expense (benefit) | 16.3 | 4.2 | 0.1 |
| Deferred: | |||
| U.S. federal deferred benefit | (0.3) | (0.3) | (0.2) |
| State deferred benefit | (0.1) | — | — |
| Foreign deferred tax (benefit) expense | (30.5) | 43.5 | (30.5) |
| Total deferred (benefit) expense | (30.9) | 43.2 | (30.7) |
| Total income tax (benefit) expense | $(14.6) | $47.4 | $(30.6) |
A reconciliation of the statutory U.S. Federal income tax rate to the effective income tax rate on income (loss) is as follows:
| Year Ended December 31, | |||
|---|---|---|---|
| 2023 | 2022 | 2021 | |
| Federal Statutory Rate | 21.0% | 21.0% | 21.0% |
| Permanent differences | 1.1 | (15.2) | (0.3) |
| State taxes, net of Federal benefit | (0.1) | 0.1 | — |
| Rate change | (0.3) | 0.4 | 2.5 |
| Foreign earnings taxed at different rates than U.S. | 2.0 | (0.8) | (3.9) |
| Valuation allowance | 3.6 | (4.2) | (15.9) |
| Helguvik investment | — | — | 26.4 |
| Foreign dividends and inclusions | (12.7) | 122.9 | (10.1) |
| Net operating loss expiration and remeasurement | (8.0) | 43.1 | (5.2) |
| Filing differences | 0.6 | (19.1) | (0.1) |
| Changes in uncertain tax reserves | (1.3) | (5.3) | 1.3 |
| Advanced Manufacturing Production Credit | 18.6 | — | — |
| Other | (2.7) | (0.9) | (0.2) |
| Effective tax rate | 21.8% | 142.0% | 15.5% |
The effective tax rate for the year ending December 31, 2023 was 21.8% compared to the statutory US tax rate of 21%. The increase is primarily a result of the calculated foreign inclusions, partially offset by the non-taxable benefit of the Advanced Manufacturing Credit under Section 45X discussed below.
In August 2022, President Biden signed the IRA into law. The IRA provides several tax incentives to promote clean energy and the production of critical minerals in the U.S., including a refundable tax credit, pursuant to Section 45X of the Internal Revenue Code. Tax credits, such as refundable credits whose realization does not depend on the entity’s generation of taxable income like the refundable tax credit provided by the IRA are not considered an element of income tax accounting under ASC 740. After considering US GAAP, the Company has concluded it is appropriate to apply IAS 20, Accounting for Government Grants and Disclosure of Government Assistance, to account for the refundable tax credit as an income grant.
Section 45X of the IRA contains a production tax credit equal to 10% of certain eligible production costs, including, without limitation, labor, energy, depreciation and amortization and overhead expenses. On December 14, 2023, the U.S. Department of the Treasury and the Internal Revenue Service released proposed rules to provide guidance on the production tax credit requirements under Internal Revenue Code Section 45X (the “Proposed Regulations”). The Proposed Regulations provide guidance on rules that taxpayers must satisfy to qualify for the Section 45X tax credit. For the year ended December 31, 2023, we recognized $56.5 million as a reduction in Cost of goods sold and $2.8 million as a reduction in Selling, general and administrative expenses on the Consolidated Statements of Operations and recorded an equal amount as a Manufacturing credit receivable on the Consolidated Balance Sheets.
In December 2023, the FASB issued ASU 2023-09, Income Taxes (Topic 740): Improvements to Income Tax Disclosures ("ASU 2023-09"). ASU 2023-09 enhanced annual disclosures regarding the rate reconciliation and income taxes paid information. For public business entities, ASU 2023-09 is effective for annual periods beginning after December 15, 2024. The Company is evaluating the impact of this guidance on its consolidated financial statements and related disclosures.
The Company’s accounting policy with respect to releasing income tax effects from accumulated other comprehensive income is to apply a security by security approach whereby the tax effects are measured based on the change in the unrealized gains or losses reflected in other comprehensive loss.
Deferred income taxes reflect the net tax effects of temporary differences between the carrying amounts of assets and liabilities for financial reporting purposes and the amounts used for income tax purposes.
The significant components of our deferred tax assets and liabilities as of December 31 are as follows:
| 2023 | 2022 | |
|---|---|---|
| Deferred tax assets: | ||
| Accrued postretirement benefit cost | $30.7 | $25.7 |
| Net operating losses | 467.6 | 395.8 |
| Disallowed interest expense | 29.2 | 27.7 |
| Derivative and hedging contracts | 1.2 | — |
| Fixed asset tax over book basis | 9.2 | 17.0 |
| Other | 28.3 | 26.1 |
| Total deferred tax assets | 566.2 | 492.3 |
| Valuation allowance | (537.6) | (487.9) |
| Net deferred tax assets | $28.6 | $4.4 |
| Deferred tax liabilities: | ||
| Fixed asset book over tax basis | (62.0) | (60.5) |
| Derivatives | — | (19.0) |
| Foreign basis differences | (18.1) | (19.8) |
| Other | (20.6) | (7.9) |
| Total deferred tax liabilities | (100.7) | (107.2) |
| Net deferred tax liability | $(72.1) | $(102.8) |
We regularly assess the likelihood that deferred tax assets will be recovered from future taxable income. To the extent we believe that it is more likely than not that a deferred tax asset will not be realized, a valuation allowance is established. When a valuation allowance is established or increased, an income tax charge is included in the consolidated statement of operations and net deferred tax assets are adjusted accordingly. Future changes in tax laws, statutory tax rates and taxable income levels could result in actual realization of the deferred tax assets being materially different from the amounts provided for in the consolidated financial statements. If the actual recovery amount of the deferred tax asset is less than anticipated, we would be required to write-off the remaining deferred tax asset and increase the tax provision.
We have a valuation allowance of $537.6 million recorded against our net U.S. and Jamaican deferred tax assets, and a portion of our Icelandic deferred tax assets as of December 31, 2023. The Company is subject to the provisions of ASC 740-10, Income Taxes, which requires that the effect on deferred tax assets and liabilities of a change in tax rates be recognized in the period the tax rate change was enacted. The change in net operating losses, fixed asset book over tax basis, and the related valuation allowances, were the result of purchase accounting adjustments related to the acquisition of Jamalco, which was offset by a decrease in deferred tax liabilities primarily related to the Company's hedging derivatives.
The changes in the valuation allowance are as follows:
| Year Ended December 31, | |||
|---|---|---|---|
| 2023 | 2022 | 2021 | |
| Beginning balance, valuation allowance | $487.9 | $485.8 | $499.4 |
| Remeasurement of deferred tax assets | — | — | — |
| Release of valuation allowance | — | — | — |
| Expiration of net operating losses | (7.2) | (15.4) | (13.2) |
| Other change in valuation allowance | 56.9 | 17.5 | (0.4) |
| Ending balance, valuation allowance | $537.6 | $487.9 | $485.8 |
The significant components of our NOLs are as follows:
| 2023 | 2022 | |
|---|---|---|
| Federal (1) | $1,533.5 | $1,487.8 |
| State (2) | 1,221.0 | 1,182.7 |
| Foreign (3)(4) | 344.4 | 106.0 |
(1)US federal NOLs begin to expire in 2028.
(2)US state NOLs begin to expire in 2027.
(3)NOLs in Iceland expire between 2024 and 2026.
(4)NOLs in Jamaica do not expire.
Our ability to utilize our deferred tax assets to offset future federal taxable income may be significantly limited if we experience an "ownership change" as defined in the Code. In general, an ownership change would occur if our "five-percent shareholders," as defined under the Code, collectively increase their ownership in us by more than 50 percentage points over a rolling three-year period. Future transactions in our stock that may not be in our control may cause us to experience such an ownership change and thus limit our ability to utilize net operating losses, tax credits and other tax assets to offset future taxable income.
A reconciliation of the beginning and ending amounts of gross unrecognized tax benefits (excluding interest) is as follows:
| 2023 | 2022 | 2021 | |
|---|---|---|---|
| Balance as of January 1, | $2.2 | $4.0 | $6.5 |
| Additions based on tax positions related to the current year | 1.3 | 0.3 | — |
| Decreases due to lapse of applicable statute of limitations | (0.5) | (2.1) | (2.5) |
| Settlements | — | — | — |
| Balance as of December 31, | $3.0 | $2.2 | $4.0 |
As of December 31, 2023, the Company’s gross unrecognized tax benefits totaled $3.0 million. After considering the deferred tax accounting impact, it is expected that about $1.4 million of the total as of December 31, 2023 would favorably affect the effective tax rate if resolved in the Company’s favor. Included in the above balances are tax positions relating to temporary differences where there is uncertainty about the timing of tax return inclusion, but not that the amounts will ultimately be tax deductible. Because of the impact of deferred tax accounting, other than interest and penalties, the timing would not impact the annual effective tax rate but could accelerate the payment of cash to the taxing authority to an earlier period. We do not expect a significant change in the balance of unrecognized tax benefits within the next twelve months. It is our policy to recognize potential accrued interest and penalties related to unrecognized tax benefits in income tax expense.
Century and its subsidiaries file income tax returns in the U.S. federal jurisdiction, various state and local jurisdictions, and several foreign jurisdictions.
Our federal income tax returns have been reviewed by the IRS through 2010. However, we have NOLs beginning in 2008 that are available for carryforward to future years. Under U.S. tax law, NOLs may be adjusted by the IRS until the statute of limitations expires for the year in which the NOL is used. Accordingly, our 2008 and later NOLs may be reviewed until they are used or expire.
We are subject to examination by tax authorities according to statutory periods defined in each jurisdiction. The earliest statutory period open is beginning in 2018.
- Commitments and Contingencies
We have pending against us or may be subject to various lawsuits, claims and proceedings related primarily to employment, commercial, stockholder, environmental, safety and health matters and are involved in other matters that may give rise to contingent liabilities. While the results of such matters and claims cannot be predicted with certainty, we believe that the ultimate outcome of any such matters and claims will not have a material adverse impact on our financial condition, results of operations or liquidity. However, because of the nature and inherent uncertainties of litigation and estimating liabilities, should the resolution or outcome of these actions be unfavorable, our business, financial condition, results of operations and liquidity could be materially and adversely affected.
In evaluating whether to accrue for losses associated with legal or environmental contingencies, it is our policy to take into consideration factors such as the facts and circumstances asserted, our historical experience with contingencies of a similar nature, the likelihood of our prevailing and the severity of any potential loss. For some matters, no accrual is established because we have assessed our risk of loss to be remote. Where the risk of loss is probable and the amount of the loss can be reasonably estimated, we record an accrual, either on an individual basis or with respect to a group of matters involving similar claims, based on the factors set forth above. While we regularly review the status of, and our estimates of potential liability associated with, contingencies to determine the adequacy of any associated accruals and related disclosures, the ultimate amount of loss may differ from our estimates.
Legal Contingencies
Ravenswood Retiree Medical Benefits changes
In November 2009, Century Aluminum of West Virginia ("CAWV") filed a class action complaint for declaratory judgment against the United Steel, Paper and Forestry, Rubber, Manufacturing, Energy, Allied Industrial and Service Workers International Union ("USW"), the USW’s local and certain CAWV retirees, individually and as class representatives ("CAWV Retirees"), seeking a declaration of CAWV’s rights to modify/terminate retiree medical benefits. Later in November 2009, the USW and representatives of a retiree class filed a separate suit against CAWV, Century Aluminum Company, Century Aluminum Master Welfare Benefit Plan, and various John Does with respect to the foregoing. On August 18, 2017, the District Court for the Southern District of West Virginia approved a settlement agreement in respect of these actions, pursuant to which agreement, CAWV agreed to make payments into a trust for the benefit of the CAWV Retirees in the aggregate amount of $23.0 million over the course of 10 years. Upon approval of the settlement, we paid $5.0 million to the aforementioned trust in September 2017 and recognized a gain of $5.5 million to arrive at the-then net present value of $12.5 million. CAWV has agreed to pay the remaining amounts under the settlement agreement in annual increments of $2.0 million fornine years. As of December 31, 2023,$2.0 million was recorded in other current liabilities and$3.3 million was recorded in other liabilities.
PBGC Settlement
In 2013, we entered into a settlement agreement with the Pension Benefit Guarantee Corporation ("the PBGC") regarding an alleged "cessation of operations" at our Ravenswood facility (the "PBGC Settlement Agreement"). Pursuant to the terms of the PBGC Settlement Agreement, we agreed to make additional contributions (above any minimum required contributions) to our defined benefit pension plans totaling approximately $17.4 million. Under certain circumstances, in periods of lower primary aluminum prices relative to our cost of operations, we were able to defer one or more of these payments, provided that we provide the PBGC with acceptable security for such deferred payments. We didnot make any contributions for the three or nine month periods ended September 30, 2021, and 2020. We historically elected to defer certain payments under the PBGC Settlement Agreement and provided the PBGC with the appropriate security. On October 1, 2021, we amended the PBGC Settlement Agreement (the "Amended PBGC Settlement Agreement") such that we removed the deferral mechanism and agreed to contribute approximately $2.4 million per year to our defined benefit pension plans for a total of approximately $9.6 million, over four years beginning on November 30,2022 and ending on November 30, 2025, subject to acceleration if certain terms and conditions are met in such amendment. As of December 31, 2023, we have made contributions of $6.9 million related to the Amended PBGC Settlement Agreement.
Power Commitments and Contingencies
Hawesville
Hawesville has a power supply arrangement with Kenergy and Century Marketer, LLC (“Century Marketer"), Century's wholly-owned subsidiary that acts as a MISO market participant. Under this arrangement, Hawesville gets access to power at Midcontinent Independent System Operator ("MISO") pricing plus transmission and other costs. As the MISO Market Participant, Century Marketer purchases power from MISO for resale to Kenergy, which then resells the power to Hawesville. The power supply arrangement with Kenergy has an effective term through May 2028.
Sebree
Sebree has a power supply arrangement with Kenergy and Century Marketer, LLC (“Century Marketer"), Century's wholly-owned subsidiary that acts as a MISO market participant. Under this arrangement, Sebree gets access to power at Midcontinent Independent System Operator ("MISO") pricing plus transmission and other costs. As the MISO Market Participant, Century Marketer purchases power from MISO for resale to Kenergy, which then resells the power to Sebree. The power supply arrangement with Kenergy has an effective term through May 2028.
Mt. Holly
CASC has a power supply agreement with Santee Cooper that has an effective term from January 1, 2024 and runs through December 2026. Under this power supply agreement,100% of Mt. Holly’s electrical power requirements are supplied from Santee Cooper’s generation at cost of service based rates.
Grundartangi
Grundartangi has power purchase agreements for approximately 545 MW with HS Orka hf ("HS"), Landsvirkjun and Orkuveita Reykjavikur ("OR") to provide power to its Grundartangi smelter. These power purchase agreements expire on various dates from 2026 through 2036 (subject to extension). The power purchase agreements with HS and OR provide power at LME-based variable rates for the duration of these agreements. In July 2021, Grundartangi reached an agreement with Landsvirkjun for an extension of its existing 161 MW power contract that would have expired in December 2023. Under the terms of the extension, Landsvirkjun will continue to supply power to Grundartangi from January 1, 2024 through December 31, 2026 and will increase the existing contract from 161 MW to 182 MW over time to provide the necessary flexibility to support the most recent capacity creep requirements and future growth opportunities for value-added products at the Grundartangi plant, including the casthouse project. In September 2022, this agreement was amended to provide for 42 MW at a fixed price and 119 MW at rates linked to Nord Pool plus transmission through 2023 and beginning January 1, 2024 through December 31, 2026, this agreement allows for fixed rates plus a small variable rate portion of the full 182 MW. Grundartangi also has a 25 MW power purchase agreement with Landsvirkjun at LME-based variable rates.
Other Commitments and Contingencies
Contingent Obligation
We have a contingent obligation in connection with the “unwind” of a contractual arrangement between CAKY, Big Rivers Electric Corporation ("Big Rivers") and a third party and the execution of a long-term cost-based power contract with Kenergy, a member of a cooperative of Big Rivers, in July 2009. This contingent obligation consists of the aggregate payments made to Big Rivers by the third party on CAKY’s behalf in excess of the agreed upon base amount under the long-term cost-based power contract with Kenergy. Our obligation to make repayments is contingent upon certain operating criteria for Hawesville and the LME price of primary aluminum. When the conditions for repayment are met, and for so long as those conditions continue to be met, we will be obligated to make principal and interest payments, in up to 72 monthly payments. Interest accrues at an annual rate equal to 10.94% and the term of the agreement is through December 2028.
Based on the LME forward market prices for primary aluminum at December 31, 2023, and current level of Hawesville's operations, including the temporary curtailment, we believe that we will not be required to make payments on the contingent obligation during the term of the agreement, which expires in 2028. We recognized a derivative asset which offsets our contingent obligation. As a result, our net liability decreased and we recognized a gain of$1.4 million for each of the years ended December 31, 2023 and 2022. These amounts are exactly offset by interest expense on the contingent obligation which is recorded in interest expense. Future increases in the LME forward market and increased operations at Hawesville may result in a partial or full derecognition of the derivative asset and a corresponding recognition of a loss.
The following table provides information about the balance sheet location and gross amounts offset:
| December 31, | |||
|---|---|---|---|
| Offsetting of financial instruments and derivatives | Balance sheet location | 2023 | 2022 |
| Contingent obligation – principal | Other liabilities | $(12.9) | $(12.9) |
| Contingent obligation – accrued interest | Other liabilities | (18.0) | (16.6) |
| Contingent obligation – derivative asset | Other liabilities | 30.9 | 29.5 |
| $— | $— | ||
Labor Commitments
The bargaining unit employees at our Grundartangi, Vlissingen, Hawesville, Sebree and Jamalco facilities are represented by labor unions, representing approximately 60% of our total workforce.
Approximately 87% of Grundartangi’s work force is represented byfive labor unions, governed by a labor agreement that establishes wages and work rules for covered employees. This agreement is effective through December 31, 2024.
100% of Vlissingen’s workforce is represented by the Federation for the Metal and Electrical Industry ("FME"), a Netherlands' employers' organization for companies in the metal, electronics, electrical engineering and plastic sectors. The FME negotiates working conditions with trade unions on behalf of its members, which, when agreed upon, are then applicable to all employees of Vlissingen. The current labor agreement is effective through May 31, 2024.
Approximately 42% of our U.S. based work force is represented by USW through separately negotiated labor agreements for each facility. The labor agreement for Hawesville employees is effective through April 1, 2026. Upon announcement of the temporary curtailment, Hawesville and the USW local union entered into effects bargaining. An agreement was reached on July 19, 2022, covering the curtailment period. Century Sebree's labor agreement with USW for its employees is effective through October 28, 2028. Mt. Holly employees are not represented by a labor union.
Approximately 62% of Jamalco's work force is represented by the Union of Technical, Administrative, and Supervisory Personnel ("UTASP") through separately labor agreements for hourly and salaried employee groups. Both contracts are effective through December 31, 2023. Jamalco is currently in the process of negotiating new contracts with both the salaried and hourly employee groups.
- Asset Retirement Obligations
The reconciliation of the changes in our AROs is presented below:
| Year ended December 31, | ||
|---|---|---|
| 2023 | 2022 | |
| Beginning balance | $21.2 | $20.7 |
| Additional ARO liabilities incurred | 3.1 | 3.8 |
| ARO liabilities settled | (1.5) | (4.6) |
| Accretion expense | 2.0 | 1.9 |
| Acquired ARO liabilities (See Note 2) | 23.9 | — |
| Revisions in estimated cash flows | 2.4 | (0.6) |
| Ending balance | $51.1 | $21.2 |
| Current portion of asset retirement obligations (1) | 1.6 | 1.6 |
| Asset retirement obligations - less current portion | $49.5 | $19.6 |
(1)Current portion of asset retirement obligations is recorded in accrued and other current liabilities.
- Business Segments
Century Aluminum is a producer of primary aluminum, which trades as a global commodity, and owns a 55% interest in a bauxite mining and alumina refinery joint venture. We are organized as a holding company with each of our operating primary aluminum smelters managed and operated as a separate facility reporting to our corporate headquarters. Each of our operating primary aluminum smelters and our bauxite and alumina refinery meets the definition of an operating segment. We evaluated the similar economic and other characteristics, including nearly identical products, production processes, customers and distribution and have aggregated ourfive operating segments intoone reportable segment, primary aluminum, based on these factors. In addition, all of our operating segments share several key economic factors inherent in their common products and production processes. For example, all of our facilities' revenue is based on market pricing. Our facilities have a similar customer base and utilize similar distribution methods to ship products.
A reconciliation of our consolidated assets to the total of primary aluminum segment assets is provided below.
| Segment assets (1) | 2023 | 2022 | 2021 |
|---|---|---|---|
| Primary | $1,808.1 | $1,432.4 | $1,513.3 |
| Corporate, unallocated | 38.4 | 39.6 | 56.6 |
| Total assets | $1,846.5 | $1,472.0 | $1,569.9 |
(1)Segment assets include accounts receivable, due from affiliates, prepaid and other current assets, leases - right of use assets, inventory, intangible assets and property, plant and equipment, net; the remaining assets are unallocated corporate assets.
Geographic information
Our net sales are attributed to geographic area based on the location of the selling operation. Included in the consolidated financial statements are the following amounts related to geographic locations:
| 2023 | 2022 | 2021 | |
|---|---|---|---|
| Net sales: (1) | |||
| United States | $1,358.6 | $1,737.2 | $1,413.0 |
| Iceland | 826.8 | 1,040.1 | 799.5 |
| Long-lived assets: (2) | |||
| United States | $219.1 | $244.9 | $400.1 |
| Iceland | 529.4 | 491.0 | 490.1 |
| Jamaica | 275.8 | — | — |
| Other | 55.1 | 58.3 | 61.5 |
(1)Includes sales of primary aluminum, scrap aluminum and alumina, and purchased aluminum and alumina.
(2)Includes long-lived assets other than financial instruments and deferred taxes.
Major customer information
Revenues fromone customer in 2023 and two customers in 2022 and 2021 exceeded 10% of our net sales . A loss of these customers could have a material adverse effect on our results of operations. The net sales related to the customers is as follows:
| Year Ended December 31, | |||
|---|---|---|---|
| 2023 | 2022 | 2021 | |
| Glencore | $1,612.1 | $1,671.1 | $1,337.0 |
| Southwire | — | 331.3 | 304.6 |
- Derivatives
As of December 31, 2023, we had an open position of 36,633 tonnes related to LME forward financial sales contracts to fix the forward LME aluminum price. These contracts are expected to settle monthly through December 2024. We have also entered into financial contracts with various counterparties to offset fixed price sales arrangements with certain of our customers ("fixed for floating swaps") to remain exposed to the LME and MWP aluminum prices. As of December 31, 2023, we had 318 tonnes related to fixed for floating swaps that will settle monthly through February 2024.
We previously entered into financial contracts to hedge a portion of Grundartangi's exposure to the Nord Pool power market (“Nord Pool power price swaps”). The Nord Pool power price swaps are settled in Euros; therefore, we entered into financial contracts to hedge the risk of fluctuations associated with the Euro ("FX swaps"). During the third quarter of 2022, we entered certain floating Nord Pool financial contracts to unwind a portion of our fixed contract position, making us predominantly hedged against Nord Pool power price fluctuations during 2023. As of December 31, 2023, we hadno open Nord Pool power price swaps.
We previously entered into financial contracts to fix a portion of our exposure to the Indiana Hub power market at our Kentucky plants ("Indiana Hub power price swaps"). As of December 31, 2023, we hadno open Indiana Hub power price swaps.
We have entered into forward contracts to hedge the risk of fluctuations associated with the Icelandic Krona (ISK) and Euro for contracts related to the construction of the Grundartangi casthouse and the Sebree casthouse project denominated in these currencies ("casthouse currency hedges"). As of December 31, 2023, we had an open position related to the ISK casthouse swaps of kr 397.0 million and an open position related to the Euro casthouse swaps of €1.8 million that will settle through January 2024.
We previously entered into financial contracts to hedge a portion of our exposure at our operations to the NYMEX Henry Hub (“NYMEX Henry Hub natural gas price swaps”). The natural gas volume is measured per million British Thermal Units ("MMBtu"). As of December 31, 2023, we hadno open NYMEX Henry Hub natural gas price swaps.
We have entered into financial contracts to hedge a portion of our exposure at our operations to Heavy Fuel Oil (“HFO price swaps”). The HFO volume is measured per barrel. As of December 31, 2023, we had an open position of 180,000 barrels. The HFO price swaps are expected to settle monthly through March 2024.
Our agreements with derivative counterparties contain certain provisions requiring collateral to be posted in the event the market value of our position exceeds the margin threshold limit of our master agreement with the counterparty. As of December 31, 2023 and December 31, 2022, we hadno recorded restricted cash as collateral related to open derivative contracts under the master arrangements with our counterparties.
The following table sets forth the Company's derivative assets and liabilities that were accounted for at fair value and not designated as cash flow hedges as of December 31, 2023 and 2022, respectively:
| Asset Fair Value | ||
|---|---|---|
| 2023 | 2022 | |
| Commodity contracts (1) | $2.9 | $129.1 |
| Foreign exchange contracts (2) | — | — |
| Total | $2.9 | $129.1 |
| Liability Fair Value | ||
|---|---|---|
| 2023 | 2022 | |
| Commodity contracts (1) | 7.8 | 23.7 |
| Foreign exchange contracts (2) | 0.1 | 7.3 |
| Total | $7.9 | $31.0 |
(1)Commodity contracts reflect our outstanding LME forward financial sales contracts, fixed for floating swaps, Nord Pool power price swaps, HFO price swaps and Indiana Hub power price swaps. At December 31, 2023, $6.4 million of Due to affiliates was related to commodity contract liabilities with Glencore. At December 31, 2022, $11.9 million of Due to affiliates, and $8.3 million of Due to affiliates - less current portion was related to commodity contract liabilities with Glencore.
(2)Foreign exchange contracts reflect our outstanding FX swaps and casthouse currency hedges.
The following table summarizes thenet gain (loss) on forward and derivative contracts for the years ended December 31, 2023, 2022, and 2021:
| Year Ended December 31, | |||
|---|---|---|---|
| 2023 | 2022 | 2021 | |
| Commodity contracts (1) | $63.5 | $206.6 | $(208.0) |
| Foreign exchange contracts | (1.7) | (9.4) | (4.4) |
| Total | $61.8 | $197.2 | $(212.4) |
(1)For the years ended December 31, 2023, 2022, and 2021, $0.6 million, $(13.3) million, and $116.9 million of net gain (loss), respectively, was with Glencore.
The text of this filing, as the company filed it with the SEC, without its images or exhibits. This is not investment advice.